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Isometric metallic rotor and stator mixing head with subtle flowing liquid on a solid navy background.

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Engineering Calculations for Rotor-Stator Mixers

Dr. Oleg V. Kozyuk

okozyuk.com

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15 Nomenclature

Table 15.1. Latin symbols

Symbol Definition SI unit
A Reference flow area m²
Ao Geometric simultaneous opening area, including stated leakage paths m²
As Total geometric stator slot area m²
br, bs Rotor and stator slot width m
c Wave speed in liquid or compliant fluid system m/s
cp Specific heat capacity J/(kg K)
Cd Discharge coefficient 1
Cp Positive pressure depression coefficient used in the minimum-pressure screen 1
D Active rotor diameter m
ea Total acoustic wave energy per unit mass J/kg
ep,h Hydraulic specific work of a pressure pulse J/kg
Eb Characteristic cavity collapse work J
EV Volumetric specific energy J/m³
fA Integrated overlap symmetry repeat frequency Hz
fp Selected pressure or feature passage frequency Hz
fr Local rotor feature passage frequency Hz
h Slot height or small channel dimension m
Ia Cycle averaged acoustic intensity for a progressive plane wave W/m²
Ih Hydraulic inertance kg/m⁴
K Local loss coefficient 1
L, Lg Characteristic length or active gap length m
le Effective channel length m
m Batch mass kg
mA Area modulation index 1
N Rotational frequency s−1
Np Nominal number of pulse events 1
n Rotor speed rpm
p Pressure; pressure difference in the hydraulic covariance relation Pa
pa Peak pressure amplitude; positive negative-pulse magnitude in cavitation screening Pa
pv Vapor pressure Pa
Ph Hydraulic power W
Ps Shaft power W
Po Power number 1
pr, ps Rotor and stator pitch m
q Instantaneous flow through one modeled passage m³/s
Q Mean volumetric flow m³/s
R Bubble radius or generic radius, as defined m
Rh Linear hydraulic resistance Pa s/m³
Rr, Rs Rotor and stator radii m
Re Reynolds number 1
St Strouhal number 1
T Torque or temperature, as defined by context N m or K
t Time s
ta Nominal active zone residence time s
tc Rayleigh collapse time s
to Nominal opening duration s
U Reference velocity m/s
Uo Discharge equivalent velocity based on coefficient times opening area m/s
Ut Rotor tip speed m/s
ur, uθ Radial and tangential velocity components m/s
Va Active internal volume m³
VT Tank or loop inventory volume m³
zr, zs Number of rotor and stator features 1
Ao,min, Ao Minimum and cycle averaged simultaneous opening area m²
Dr, Ds Active rotor and stator diameters m
be Effective circumferential width defining an exposure event m
tr Circumferential rotor tooth or bridge width m
hs Stator slot active height m
Hg Active height of the radial throughflow region m
w Width of the parallel plate channel m
g(⋅) Zero mean periodic overlap shape function 1
𝐠 Gravitational acceleration vector m/s²
𝐮 Fluid velocity vector m/s
fs Stator passage frequency observed in the rotating frame Hz
Qg Mean radial flow crossing the gap on the declared area basis m³/s
Tg Laminar cylindrical gap torque magnitude N m
Pg Laminar cylindrical gap power W
Eu Euler number on the stated pressure and velocity basis 1
Em Shaft energy input per processed mass J/kg
EV,b Gross volumetric energy input to a recirculating batch J/m³
Ev,a Cycle averaged total acoustic wave energy density J/m³
pref, pmin Absolute reference and minimum local pressures Pa
pu, pd Pressures upstream and downstream of the modeled restriction Pa
Δpd(t) Net time dependent driving pressure in the lumped passage balance Pa
Δpp Pressure difference used to define hydraulic specific pulse work Pa
pB, p∞ Bubble internal pressure and imposed far field liquid pressure Pa
p′rms Root mean square pressure fluctuation Pa
Rmax Maximum bubble radius at the beginning of ideal collapse m
m˙ Mass flow rate through the inline unit kg/s
qa Peak amplitude of sinusoidal flow fluctuation m³/s
Ppump Power exported as hydraulic transport W
Pgap,r Power assigned to the radial gap W
Pgap,a Power assigned to the axial gap W
Pslot Power assigned to passage losses W
Pturb Residual turbulent dissipation not counted elsewhere W
Pcav Residual cavitation related dissipation not counted elsewhere W
Pmech Mechanical loss power within the declared boundary W

Table 15.2. Greek symbols

Symbol Definition SI unit
α Womersley number 1
δ Radial rotor stator gap m
δν Oscillatory viscous penetration depth m
Δp Pressure difference Pa
γ˙g Nominal gap shear rate s−1
γ Surface tension N/m
ηh Hydraulic efficiency 1
ηth Fraction of shaft power retained as sensible heat 1
μ Dynamic viscosity Pa s
ν Kinematic viscosity m²/s
ϕA Phase of area waveform rad
ϕo Effective open fraction 1
ϕQ Flow coefficient 1
ρ Density kg/m³
σ Cavitation number 1
τg Nominal gap shear stress Pa
ω Angular speed rad/s
ωp Angular pressure pulse frequency rad/s
ψ Head or pressure coefficient 1
φ Phase difference between pressure and flow fluctuations rad
ϕs Geometric circumferential stator open fraction 1

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